One issue is writing a smaller image to larger Flash Drive.
I expanded the space with MiniTool but it no longer booted.
ImageUSB will allow expanding the space but only with NTFS format. Most of these boot drive creators like FAT32. I have not tried the NTFS route yet.
I simply created an added partition on the empty space.
Why not use AOMEI? It threw errors about locked partition. It should work but I got sick of testing. May get back to it at some point. I didn't run as admin so that may make a difference.
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